Cargo & Tank Level Systems
Complete System Solutions
With decades of experience in the maritime industry, Kockumation delivers highly reliable Cargo & Tank Level System Solutions that address critical demands efficiently.Levelmaster
The electro-pneumatic Levelmaster systems, H8 and H8C, are renowned for their exceptional performance, straight forward installation, and competitive pricing. Both systems utilize the “bubbler” principle, with the H8 providing updates every 6-7 seconds, while the H8C offers continuous updates for all tanks.Shipmaster
In addition to the Levelmaster systems, Kockumation offers integrated solutions through its Shipmaster and Loadmaster systems. The Shipmaster platform enhances cargo and ballast automation, providing a modern and flexible automation interface. This system runs on standard computers and features a Human-Machine Interface (HMI) based on Microsoft Windows, ensuring operator familiarity and ease of use. Cargo & Tank level systemLoadmaster
On the other hand, the Loadmaster system streamlines cargo planning and stability management. It interfaces seamlessly with the Shipmaster and Levelmaster systems, allowing for real-time data exchange. Together, the Levelmaster, Shipmaster, and Loadmaster systems provide a robust framework for managing cargo and tank levels on vessels. This synergy not only improves safety and compliance with international regulations but also significantly reduces operational costs.Contact Us for More Information
If you have any questions or need spare parts for your Cargo or Tank Level systems of Kockum Sonics. contact us.Levelmaster H8: The Next Generation
The Levelmaster H8 is the latest evolution of Kockum Sonics’ renowned CALM system. It uses the well-established electro-pneumatic “bubble measuring” principle, known for its reliability and robustness. Now in its fourth generation, the H8 integrates cutting-edge sensors and microprocessors to deliver a highly efficient, cost-effective level gauging solution.
At the core of the system is the Sensor and Control Unit (SCU), which handles data acquisition, calibration, control, and transmission. Developed by Kockum Sonics specifically for electro-pneumatic tank and draught gauging, the SCU ensures optimal performance. Each pressure sensor undergoes factory calibration for non-linearity and temperature shifts, while automatic calibration during operation maintains long-term system accuracy. Additionally, the SCU adjusts the required air output for each tank, ensuring efficiency.
The system is designed to:
- Simplify operations
- Increase accuracy
- Reduce investment and maintenance costs
Features and Benefits
The Levelmaster H8 introduces advanced technology in a modularized design for easy servicing. Its software driver simplifies integration with other systems and allows remote diagnostics via any connected computer using a standard TCP/IP network. The system offers several key features:
- 24 measuring points in one cabinet
- High accuracy with automatic calibration
- Adaptive level sensing for precise air output control
- Automatic purge to maintain sensor integrity
- High update speed for real-time data
- Low air consumption and maintenance-free operation
- Small dimensions and easy installation
- No electrical parts in hazardous (EX) zones, enhancing safety
- Low investment costs
Measuring Principle
The Levelmaster H8 employs the electro-pneumatic principle, a proven method that reduces both installation and maintenance costs. Each pressure transmitter measures the hydrostatic pressure for multiple tanks, handling up to six tanks per transmitter. The Digital Flow Controller optimizes airflow by adjusting the main valve’s duty cycle, further improving efficiency.
Pre-calibrated at the factory, the SCU automatically adjusts during operation to maintain its high accuracy, ensuring the system operates reliably throughout its life cycle.
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If you have any questions or require spare parts for your Kockum Sonics system.
COMMON SPARE PARTS:
Kockum Sonics PN |
Description |
24720036 | Air treatmet unit – complete |
24801182 | Block position A (From 2020) |
24721075 | Block position A (Till 2020) |
24801183 | Block position B (From 2020) |
24721076 | Block position B (Till 2020) |
24801184 | Block position C (From 2020) |
24721077 | Block position C (Till 2020) |
24801185 | Block position D (From 2020) |
24721078 | Block position D (Till 2020) |
24801187 | Complete Spare part kit for Levelmaster H8 (From 2020) |
24720111 | Complete Spare part kit for Levelmaster H8 (Till 2020) |
20700007 | Flat cable kit, 4 pcs |
20556108 | Fuses 1.25 A, slow blow |
24801186 | General block which fits all positions (From 2020) |
24721079 | General block which fits in all positions (Till 2020) |
27000004 | Levelmaster® H8, Sensor and control unit, SCU |
20864506 | Overpressure safety valve |
24721205 | Power transformer including filter and cables |
20630040 | Service kit for air filters |
24721085 | Solenoid Valve (Till 2020) |
20882489 | Solenoid valve complete with coil (From 2020) |
20882465 | Solenoid valve operator (From 2020) |
20400150 | Solenoid valve operator (Till 2020) |
20633041 | Valve circuit board |
Send your inquiry to info@venteville.com
Levelmaster Presentation Software and Hardware
Levelmaster® Workstation
The LEVELMASTER® workstation is Kockum Sonics’ most advanced and flexible level presentation software. It operates seamlessly within the ‘Master-concept’ environment or can integrate with nearly any third-party system. This versatile program allows users to view comprehensive tank data, including volume, level, flow, temperature, IG pressure, and full trim and heel correction. Additionally, users can customize the interface as needed and perform full on-screen sensor calibration. Levelmaster Presentation
Levelmaster® Panel PC
The LEVELMASTER® Panel PC is designed to replace traditional dial gauges, displaying unlimited tank information. It adds features like adjustable alarm limits and density input. Ideal for cargo or engine room control consoles, the program is easy to operate via touch screen or mouse/keyboard. The panel PC comes in sizes ranging from 8” to 19” with various mounting options, including console and wall mounts. A type-approved panel PC for bridge mounting is also available.
Additional Display Units
DU350
The DU350 comes in two versions: one for tank presentation and another for draught data. The tank version displays level (in units or percentage), with up to four alarm limits (L/LL/H/HH), and can optionally show volume. The draught version calculates and displays readings (forward, aft, mid-port, and mid-starboard) and provides trim and heel values. Both versions support manual density adjustment for more precise measurements.
H8 Utility Software
The H8 utility software, distributed free with LEVELMASTER® H8 hardware, serves as a valuable service and maintenance tool. It can also be used for basic tank and draught presentation on a local laptop. Users simply input pipe offset and density values for backup level monitoring.
Web Browser Interface
The web interface, built using WPF and Silverlight .NET technologies, offers a secure, flexible way to remotely view tank level and draught status. Silverlight supports browser-based clients, providing essential features with minimal software requirements.
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If you have any questions or require spare parts for your Kockum Sonics system.
LEVELMASTER® WIM – Water Ingress Monitoring
SOLAS XII/12 Compliance for Bulk Carriers
For over 30 years, Kockum Sonics has delivered reliable marine level technology through its LEVELMASTER® system. In response to SOLAS XII/12 regulations, we introduced the LEVELMASTER WIM (Water Ingress Monitoring) solution. Based on the well-established LEVELMASTER® CALM system, WIM uses accurate electro-pneumatic measurement, eliminating the need for electrical components in the holds. This design reduces both installation and operational costs significantly. Furthermore, the system is type-approved by leading classification societies such as DNV, LRS, ABS, and BV.
Key Features and Benefits
Each hold, tank, or compartment connects to a central LEVELMASTER® CALM cabinet using a single sensing pipe. The cabinet houses all electrical components and hydrostatic sensors, eliminating the need for costly zener barriers or cable junction boxes. Sensing lines are made of durable polyamide tubing or optional stainless steel, making them cost-effective and easy to install.
The system automatically self-calibrates every 24 hours to ensure consistent accuracy. In case of solid ingress into the tube, an automatic air purge function activates. Importantly, there are no electrical sensors in the cargo holds, only a simple sensing tube. Additionally, the system can convert any sounding pipe into a sensing tube with a special valve unit adapter, while air consumption remains minimal.
Continuous Level Measurement and Alarms
The LEVELMASTER WIM provides real-time level information, helping the Master determine whether an alarm is an actual scenario or a false alarm. Unlike limit switch systems, which might only indicate 500mm of water in the hold, WIM can show whether the water level has reached a critical depth, such as 1900mm.
The DU350 WIM alarm panel complies with IMO specifications and can be either console or bulkhead mounted. We also offer serial outputs to interface with ship stability and cargo planning software like LOADMASTER®.
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If you have any questions or require spare parts for your Kockum Sonics system.
Kockum Sonics Loading Computer: LOADMASTER® X5
For decades, Kockum Sonics’ software engineers have developed and refined the industry-renowned LOADMASTER ® loading computer, now in its X5 version. This long-term commitment to research and development has fostered a unique knowledge base and capability. Additionally, Kockum Sonics acquired two high-quality Danish loading computer programs, Easeacon and Loadstar, enhancing our offerings. As a result, we have established a reference list of over 12,000 deliveries. Our clientele includes some of the world’s largest container and car carrier owners.
User-Friendly Interface
Today, the Kockumation loading programs feature an interface that stands out for its user-friendliness. We designed it to be simple enough for inexperienced users while still offering a comprehensive range of powerful features for seasoned professionals. With a Kockumation loading program, you gain access to the most powerful and versatile cargo planning and stability applications available.
Compliance and Cargo Planning in One
Every LOADMASTER, LOADSTAR, and EASEACON delivered includes a core base module packed with calculative tools. These tools fulfill the mandatory stability and stress requirements imposed by maritime authorities. Thus, even though we call it the ‘Base’ module, ship owners, yards, and technical managers can trust that our programs ensure compliance and best practices without diverting critical resources.
Moreover, the base module offers flexibility to incorporate additional ship-specific tools. For instance, bulk carriers benefit from automatic checks against flooded holds in compliance with regulations. This capability further enhances the utility of our programs, ensuring you have everything needed for effective cargo planning and stability management in one solution. With Kockum Sonics, you receive unparalleled support in navigating the complexities of maritime operations.
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If you have any questions or require spare parts for your Kockum Sonics system.
General Information
Kockum Sonics offers a unique “one-stop shopping” solution for ship automation and control systems. SHIPMASTER designed to be both cost-efficient and user-friendly, catering to the marine industry’s most demanding requirements. With extensive experience, Kockum Sonics guarantees innovative solutions backed by in-depth know-how.
Cargo and Ballast Automation
SHIPMASTER is a flexible, modular automation platform designed to run on standard computers with a user-friendly Human-Machine Interface (HMI) based on Microsoft Windows. Developed in collaboration with experienced onboard officers, the system reflects the day-to-day operational needs of modern vessels. The system is scalable, allowing it to meet the specifications of both large and small projects.
At its core, SHIPMASTER includes standard control functions, which can be enhanced with advanced tools specific to each application. The system’s design supports features like optional slave operation or full redundancy compliance. It can handle tasks ranging from stern ramp indication to deep well pump control. Additionally, systems components are globally available and easily replaceable, ensuring cost-effectiveness and ease of maintenance.
Installation and Verification
Kockum Sonics designs and manufactures SHIPMASTER systems for new builds or retrofits, using primarily in-house components. The system’s wide range of communication and integration capabilities allows it to interface with virtually any shipboard component, meeting the preferences of both the yard and the owner. Before delivery, each SHIPMASTER system undergoes thorough testing in a simulation environment, reducing on-site commissioning time. This simulation also provides valuable user training.
The Ideal Retrofit Solution
Older vessels often rely on outdated automation systems, making spare parts difficult to find and costly to replace. SHIPMASTER provides a modern solution, utilizing standard PC components with readily available, low-cost parts. During retrofits, Kockum Sonics ensures that economically viable components are retained while obsolete ones are replaced. With years of installation experience, Kockum Sonics can implement these changes with minimal disruption to the vessel’s operations.
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If you have any questions or require spare parts for your Kockum Sonics system.